TSBs for S197 – Technical Service Bulletins for 2005-2009 Mustangs

TSB’s for your Mustang listed by body style:

S197 (2005-2009)

Technical Service Bulletin ID Description
04-9-6 BODY-PAINT-IRON PARTICLE REMOVAL-INDUSTRIAL FALLOUT-ACID RAIN NEUTRALIZATION
04-14-7 SERVICE WIRING HARNESS REPLACEMENT GUIDELINES-SERVICE TIPS
04-16-1 ENGINE MISFIRE OR ROUGH RUNNING-COIL ON PLUG (COP) IGNITION SYSTEMS-WDS COP KIT DIAGNOSTIC TIPS
04-24-14 GENERAL PCM PROGRAMMING PROCEDURES
04-26-16 WELD BONDING PROCEDURE
04-24-20 LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED MANUEVERS (SUPERCEDES 04-17-5)
04-24-5 REAR WINDOW DEFROSTER GRID-INTEGRAL ANTENNA DIAGNOSIS AND REPAIR-TERMINAL TAB REPAIR
04-26-22 MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH MULTIPLE DIAGNOSTICE TROUBLE CODES (DTCS) P035X AND NO DRIVABILITY SYMPTOMS-4.6L 3V ENGINE
05-3-1 MAF DIAGNOSTIC SERVICE TIP-VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM)
05-4-8 FUEL FILL SLOW, OR DIFFICULT TO FILL
05-6-9 INTERMITTENT CD PLAYER CONCERNS
05-6-15 AIR BAG WARNING LAMP ON-DTC B1891 IN RESTRAINTS CONTROL MODULE OR LAMP FLASHES CODE 53-VEICLES BUILT BEFORE 10/02/2004
05-7-3 AXLE WHINE-VEHICLES BUILT THROUGH 11-15-2004
05-8-6 EXHAUST VIBRATION AT 850 RPM-4.0L ENGINE AND AUTOMATIC TRANSMISSION
05-8-8 GROWL-GRINDING NOISE IN 2ND OR 3RD GEAR DURING DECELERATION-TR3650 MANUAL TRANSMISSION-VEHICLES BUILT BEFORE 1-15-2005
05-9-3 INTERIOR PLASTIC TRIM-PAINT-TO-MATCH AND REPAIR-INTERIOR SPRAY PAINT AND ADHESION PROMOTER USAGE INSTRUCTIONS
05-9-11 FRONT SUSPENSION POPPING NOISE WHILE TURNING RIGHT OR LEFT-VEHICLES BUILT BEFORE 4-8-2005
05-9-14 CONVERTIBLE TOP RAISE/LOWER INSTRUCTIONS
05-9-15 MIL AND ETC LAMPS ON WITH BOTH DTC P2106 AND P2135-VEHICLES BUILT 11-29-2004 AND PRIOR
05-9-18 DISCHARGED BATTERY-CHARGING SERVICE TIPS
05-10-19 INTERMITTENT CD PLAYER CONCERNS-AUDIO UNIT PROGRAMMABLE MODULE INSTALLATION (PMI) REQUIREMENTS SUPERCEDES 05-06-09
05-14-4 WRENCH LIGHT ON WITH BOTH DTC P2106 AND P2135-VEHICLES BUILT 11-29-2004 AND PRIOR (SUPERCEDES 05-09-15)
05-15-2 GROWL-GRINDING NOISE IN 2ND OR 3RD GEAR DURING DECELERATION-TR3650 MANUAL TRANSMISSION-VEHICLES BUILT BEFORE 2/21/2005
05-15-8 TICKING AND-OR KNOCKING NOISE FROM ENGINE-4.6L-5.4L 3V
05-15-12 FUEL FILL SLOW, OR DIFFICULT TO FILL-VEHICLES BUILT BEFORE 4-26-2005 (SUPERCEDES 05-4-8)
05-15-13 FRONT SIDE MARKER LAMP RETAINING TAB BREAKING
05-16-12 SERVICE WIRING HARNESS REPLACEMENT GUIDELINES-SERVICE TIPS
05-17-14 LOOSE SEAT CUSHION COVER TRIM ON FRONT OF FRONT SEAT
05-18-10 BRAKE NOISE-VEHICLES BUILT BEFORE 3-8-2005
05-18-7 WIRING-SOLDERING AND CRIMPING REPAIRS-SERVICE TIPS
05-19-10 LOOSE SEAT CUSHION COVER TRIM ON FRONT OF FRONT SEAT (SUPERCEDES 05-17-14)
05-20-2 REAR AXLE NOISE
05-21-2 LIMITED SLIP AXLE MOAN-GROAN NOISE DURING LOW SPEED TURNING MANUEVERS
05-22-8 WDS COP KIT DIAGNOSTIC TIPS-COIL ON PLUG (COP) IGNITION SYSTEMS-ENGINE MISFIRE OR ROUGH RUNNING
05-23-17 DIAGNOSTIC TROUBLE CODE (DTC) P0340/P0344/P0345/P0349-4.6L 3V AND 5.4L 3V
05-24-6 CONVERTIBLE SYSTEM CONCERNS
05-25-15 MIL ON WITH DTC P2004 THROUGH P2008, P151A, P2015, P2020-4.6L 3V
06-1-5 DTC P1000 MAY NOT CLEAR IN HIGH ALTITUDE CONDITIONS
06-2-9 DTC P0340-P0344-P0345-P0349-4.6L 3V AND 5.4L 3V (SUPERCEDES 05-23-17)
06-3-13 FUEL FILL SLOW, OR DIFFICULT TO FILL
06-4-1 RATTLE/NOISE FROM CENTER STACK (RADIO/HEATER) OF THE INSTRUMENT PANEL OR GEARSHIFT AREA
06-4-2 BATTERY SERVICE-OPERATION OF BATTERY EYE-CHARGING SERVICE TIPS (SUPERCEDES 05-09-18)
06-4-7 TICKING AND-OR KNOCKING NOISE FROM ENGINE-4.6L-5.4L 3V
06-4-9 A-C COMPRESSOR NOT OPERATIONAL-LOW FREON-SHAFT SEAL LEAKS
06-5-4 PARK BRAKE CABLE FREEZING-REAR BRAKES DRAGGING
06-7-10 MIL ON WITH DTC P2004 THROUGH P2008, P151A, P2015, P2020-4.6L 3V (SUPERCEDES 05-25-15)
06-9-9 HESITATION ON ACCELERATION AFTER LONG CRUISE
06-9-11 LOUD TICKING NOISE-3-VALVE ENGINES-STUCK LASH ADJUSTER
06-10-1 AIR CONDITIONER COMPRESSOR CLUTCH FAILURE-REVISED COMPRESSOR CLUTCH
06-10-10 AUDIO/NAVAGATION SERVICE AND ORDERING PROCEDURES
06-10-13 MIL P0463 OR ERRATIC FUEL GAUGE
06-10-5 5R55S-TRANSMISSION FLUID LEAK
06-12-11 LIMITED SLIP AXLE MOAN-GROAN NOISE DURING LOW SPEED TURNING MANUEVERS (SUPERCEDES 5-21-2)
06-14-3 AIR CONDITIONER COMPRESSOR CLUTCH FAILURE-REVISED COMPRESSOR CLUTCH (SUPERCEDES 06-10-1)
06-18-16 IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES-SERVICE TIP
8.8 LIMITED SLIP AXLE MOAN-GROAN NOISE DURING LOW SPEED TURNING MANUEVERS (SUPERCEDES 06-12-11)
06-19-5 CONVERTIBLE TOP WEAR
06-19-8 TICKING AND OR KNOCKING NOISE-STARTUP RATTLE FROM ENGINE 4.6L-5.4L 3V (SUPERCEDES 06-4-7)
06-19-12 DTC P0340-P0344-P0345-P0349-4.6L 3V AND 5.4L 3V (SUPERCEDES 06-2-9)
06-10-10 AUDIO / NAVIGATION SERVICE AND ORDERING PROCEDURES
06-21-07 AUDIO / NAVIGATION SERVICE AND ORDERING PROCEDURES (supercedes 06-10-10)
06-21-19 HEATER CORE LEAKAGE AND ELECTROLYSIS (INFORMATION ONLY) (supercedes 01-15-06)
06-22-16 CONVERTIBLE TOP WEAR—BUILT BEFORE 10/11/2006 (supercedes 06-19-05)
06-22-18 POWER WINDOW DIAGNOSIS
06-25-15 ALUMINUM BODY PANELS—CORROSION—SERVICE TIP
06-26-01 MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR SOME MANUAL TRANSMISSIONS
06-26-02 CARPET REMOVE AND REPLACE
07-01-07 MERCON ATF REPLACED BY MERCONâ V AS A SERVICE FLUID FOR SOME POWER STEERING SYSTEMS
07-03-09 MIL ON—DTC P0456
07-04-03 LEATHER-WRAPPED STEERING WHEEL—LEATHER COMING LOOSE
07-05-08 BATTERY SERVICE—OPERATION OF BATTERY EYE—CHARGING SERVICE TIPS
07-05-13 DISCHARGED BATTERIES—VEHICLES IN STORAGE/LIMITED USAGE
07-06-07 SPOILER/DECK LID CONTACT
07-10-03 AIR BAG WARNING LAMP ON—DTC 2295 IN RESTRAINTS CONTROL MODULE AND LAMP FLASH CODE 22—BUILT 3/1/2007- 4/15/2007
07-12-03 RCM FAULT REPORTING USING DTCS AND BIT-MAPPED PARAMETER IDENTIFIERS (PIDS)—SERVICE TIPS
07-14-06 WATER LEAK—FRONT FLOOR AREA
07-18-01 FRONT SUSPENSION POPPING NOISE WHILE TURNING RIGHT OR LEFT—VEHICLES BUILT BEFORE 4/8/2005
07-18-02 FRONT END NOISE OVER BUMPS
07-19-01 CONVERTIBLE TOP WEAR—BUILT BEFORE TSB 10/11/2006 (supercedes TSB 06-22-16)
07-20-03 CONVERTIBLE TOP—TENSION CABLE NOISE—BUILT TSB BEFORE 12/1/2006
07-21-12 FUEL FILL SLOW, OR DIFFICULT TO FILL TSB (supercedes TSB 06-03-13)
07-22-08 8.8 LIMITED SLIP AXLE MOAN/GROAN NOISE DURING LOW SPEED TURNING MANEUVERS (supercedes TSB 06-19-02)
07-23-01 GRUNT/CREAK/SQUEAK/CHIRP NOISE FROM THE LOWER CONTROL ARM BUSHING OVER BUMPS—BUILT BEFORE 2/28/2007
06-15-2 SPARK PLUG REMOVAL INSTRUCTIONS—5.4 3V
08-17-03 CONVERTIBLE—REAR QUARTER GLASS—TORN/SEPARATING QUARTER GLASS DIVISION BAR
08-04-02 COLD START FEAD HOOT—WHISTLE NOISE / BUILT BEFORE 1/28/2008
08-02-10 4.6L MANUAL TRANSMISSION—SEPARATOR PLATE BUZZ—BUILT BEFORE 12/13/2007
08-03-04 RATTLE/BUZZ/VIBRATION TRANSMISSION CROSS-MEMBER EXHAUST MOUNT—BUILT BEFORE 12/3/2007
08-04-17 ERRATIC FUEL GAUGE
08-05-01 SATELLITE DIGITAL AUDIO RECEIVER SYSTEM (SDARS), MAY NOT SEEK ALL SIRIUS SATELLITE RADIO CHANNELS
08-05-10 8.8 LIMITED SLIP AXLE MOAN/GROAN NOISE DURING LOW SPEED TURNING MANEUVERS
08-07-06 SPARK PLUG REMOVAL INSTRUCTIONS—4.6L 3V/5.4L 3V/6.8L 3V
08-08-05 4.0L WITH MANUAL TRANSMISSION—4TH GEAR RATTLE/KNOCK NOISE ON ACCELERATION—
1800-2200 RPM APPROXIMATELY 45 MPH (72 KM/H)
08-09-02 UN-COMMANDED PERIMETER LIGHTING
08-12-09 INOPERATIVE RKE TRANSMITTER (KEY FOB)—DISCHARGED KEY FOB BATTERY
08-17-03 CONVERTIBLE—REAR QUARTER GLASS—TORN/SEPARATING QUARTER GLASS DIVISION BAR
08-18-02 MIL ON—P0506 AND/OR P0505—HESITATION/LOSS OF RPM/DIFFICULTY STARTING/LOW IDLE RPM
08-19-10 4.0L DTC’S P030X, P0300, P0316, P0172, P0175 OR DRIVEABILITY CONCERN—VEHICLES BUILT
BETWEEN 6/3/2008-7/21/2008
08-20-02 DOOR MOUNTED SUBWOOFER—STATIC, CRACKLE, POP OR DISTORTED SOUND—BUILT BEFORE
7/7/2008
08-20-10 4.0L MANUAL TRANSMISSION—RPM FLUCTUATION DURING NEUTRAL COAST DOWN
08-21-02 SYNC SOFTWARE PROGRAMMING SERVICE TIPS
08-21-06 AXLE WHINE
08-21-07 POWER WINDOW FEATURE—BOUNCE BACK DIAGNOSTICS
08-23-04 SHUDDER ON ACCEL—POSSIBLE WRONG TRANS CROSSMEMBER ASSEMBLY INSTALLED (EXCLUDES GT 500)
08-24-10 A-PILLAR RATTLE NOISE
08-26-07 WATER LEAK—FRONT FLOOR AREA
09-07-07 4.0L ENGINE BELT SQUEAL OR CHIRP NOISE COLD STARTUP
09-07-09 SYNC SOFTWARE UPDATE—VARIOUS ISSUES
09-08-07 AIR BAG WARNING LAMP ON—DTC 2295 IN RESTRAINTS CONTROL MODULE
09-09-02 SHELBY GT500—CLUTCH DRAG—BUILT BEFORE 9/1/2008
09-09-06 4.6L WITH TR3650 MANUAL TRANSMISSION—CLASH OR RASPY FEEL—SHIFTING INTO 2ND AND/OR 3RD GEAR
09-09-07 COLD START FEAD HOOT—WHISTLE NOISE
09-12-12 5R55S TRANSMISSIONS SHIFT CONCERNS, LOSS OF GEAR, RATIO DTCs
09-24-16 GRUNT, CREAK, SQUEAK, CHIRP, FROM THE LOWER CONTROL ARM BUSHING OVER BUMPS, BUILT ON OR BEFORE 8/3/2009.